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Digital twins & sim-to-real

How do you estimate a one-in-a-million failure from a twin you can only run a thousand times?

research/tilt-twin

Importance sampling of a rare twin failure: exact mean-shift variance, 10⁸→535 runs for 10% error at p=1e-6, a narrow shift target (2× the optimum is 1.7·10⁵× worse, 0% coverage) and effective sample size as the only warning.

6 tests

What it found

Shifting the twin's disturbances and reweighting failures is unbiased for any shift, with an exact variance enθ²Q((b+nθ)/√n) (5.53 vs 5.51 simulated). At the optimal shift, 10% error at p=10−6 takes 535 runs instead of 108. But the shift is a narrow target: half the optimum costs 23× the variance, twice the optimum 1.7×105×, and a shift tuned for one design is 1.6–17.6× worse at thresholds 0.8–1.5× away. The usual 95% interval covers 94.9% at the optimum but 2.8% at twice it, and only the effective sample size warns. Stylised: Gaussian additive disturbances, constant shift, no field data.

A figure from its own output

Figure produced by research/tilt-twin: design_drift
tilt-twin/experiments/design_drift.svg, written by the project's own experiment code.

Paper, code and results

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Produced with AI assistance (Claude). Results are from the code in this repository and are simulated or stylised unless the abstract says otherwise; nothing here implies affiliation with or endorsement by any lab, researcher or company cited. MIT licensed.