Does an aluminium rod fit the printer where a wooden one cannot?

What it found

Follow-up to selfrep-rodbeam that adds aluminium bar, cut to length on the router, as a rod substitution in selfrep-redesign. To match the sag of the 8 mm steel rod (0.19 mm at the assumed 5 N) aluminium needs 10.4 mm, inside the assumed 12 mm holder limit, while hardwood needs 16.9 mm and does not fit. Mass closure of the all-substitutions redesign is 39.5% with aluminium at a 0.2 mm spec, 37.8% with wood and 28.7% with steel rods kept as vitamins; the shop imports about 170 g more stock than with wood. Stylised: moduli, load and limit are assumed, and the surface of cut aluminium bar is taken to be adequate for the bushings.

A figure from its own output

Paper, code and results

• README and method
• Experiments and results
• Code
• Tests

More in Self-replicating manufacturing

• How stiff a rod does a frequency target need, in aluminium and in wood?Sizing printer rods to a first-mode frequency target instead of a sag spec: at 0.3 kg aluminium reaches 40 Hz with 10.0 mm (fits the assumed 12 mm holders) where hardwood needs 16.0 mm (stylised).
• How thick must a printer rod be to keep carriage ringing small at a given acceleration?Rod diameter from an acceleration and ringing budget: at 3 m/s² with abrupt steps steel needs 7.3 mm, aluminium 9.6 mm, hardwood 15.5 mm; a 20 ms force ramp cuts aluminium at 5 m/s² from 10.9 to 8.9 mm (stylised).
• Which assumed input of the replicating-printer growth model does the doubling time depend on most?Which assumed input of the replicating-printer growth model moves its doubling time (Sobol indices, stylised, assumed ranges): budget and vitamin cost together carry ~90% of the variance when imports bind; when machine time binds, failure, print rate, budget and price are comparable.
• How does a resale value for the finished fleet move the switch from copies to goods?A resale value s per machine at the horizon shortens the goods phase from one e-folding time 1/k to 1/k − s/a; at s ≥ a/k the shop never switches. Grid optimum matches the closed form. All inputs assumed. Stylised.
• Does a resale value for the finished fleet still end copying late when the goods market saturates?A resale value s per machine with a saturating goods market (DP): at capacity c = 1000 machine-hours per hour the copy phase runs to the horizon once s is 12.5 (a quarter of a/k), and the policy that ignores s earns 14% of the optimum; the DP loses to bang-bang by under 1% where the fleet is large, so it is a lower bound there; stylised, preliminary.
• Is the dynamic-programming table for the replicating shop with a resale value converged, and can its policy be trusted?Grid-convergence check of the terminal-value DP: the policy's value is stable to about 0.15% from 800 to 1,600 grid points while the table value rises from 8–13% (400 points) to 2–3% (1,600) below it; a stylised fluid model, preliminary.

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Proper scoring & elicitation28Effort & peer prediction9Verification games & slashing19Detection & tolerances14Markets as routers13Prediction-market design9Paying contributors8Decentralised training systems23Digital twins & sim-to-real164LLM chip design loops40Robot manufacturing loops53Ambient AI assistant46Self-replicating manufacturing34Simulation-first design64Engineered clothing45Task-specific AI accelerators40Algorithmic chip-design loops42Open-source purpose-built robots44The software-engineering loop43Adversarial human imitation41Open-source residential construction41Autonomous multi-angle capture34Sensing, imaging and 3D31Energy supply and dense energy storage39Robot societies among people31Agentic co-design of low-cost robots27Laundry-hanging robots25Machine learning on qualitative data23Robots on the building site27Civilizations & group psychology1History & human sciences1

Produced with AI assistance (Claude). Results are from the code in this repository and are simulated or stylised unless the abstract says otherwise; nothing here implies affiliation with or endorsement by any lab, researcher or company cited. MIT licensed.