How well must a drywall-screwing robot find the framing, and do a few missed screws matter?
research/buildbot-screwline
How well must a drywall-screwing robot find the framing? A 4x8 sheet (28 wall screws, 36 ceiling) needs one read per member good to 1.0 mm for 95% clean sheets, nearly the nailing figure; allowing 3 missed screws gives 1.7 mm, averaging 4 reads 2.1 mm.
What it found
Re-runs the buildbot-studfind error budget with a drywall schedule: 16 in screw pitch on walls (28 screws a sheet) and 12 in on ceilings (36), a #6 screw, 0.9 mm of robot scatter per screw from buildbot-fasten, and a shared reading error per framing member. One read of each member must be good to 1.02 mm (1 sigma) on a wall and 0.98 mm on a ceiling for 95% of sheets to land every screw, close to nailing's 0.89 mm because the two sheet-edge members (±3.9 mm windows), not the screw count, bind. Allowing 1 or 3 missed screws raises that to 1.35 or 1.66 mm; 4 or 16 averaged reads to 2.05 or 4.10 mm; re-measuring each screw (1.00 mm) is no better than a shared read. A stud finder’s ‘within 1/8 in’ claim gives 35% clean wall sheets from one read if taken as 1 sigma, 78% from four. Simulated: reading scatter is swept, not measured; pitch is from a USG FAQ, the 3/8 in edge distance from a gypsum-fibre guide and the screw size is nominal, none read from ASTM C840; reads are assumed independent and Gaussian.
A figure from its own output

Paper, code and results
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Produced with AI assistance (Claude). Results are from the code in this repository and are simulated or stylised unless the abstract says otherwise; nothing here implies affiliation with or endorsement by any lab, researcher or company cited. MIT licensed.