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Digital twins & sim-to-real

Can a 22-DOF home robot be printed in PLA around one $15 servo, and which of its twin's simplifications matter for learning to reach and pick?

research/homebot

A 3D-printable 22-DOF bimanual mobile manipulator (two 7-DOF arms with geared elbows and parallel grippers, head, lift, omni base) on one $15 servo, $627–948 in parts, with a MuJoCo twin generated from the same parameters as the CAD: reach and pick policies trained on the exact twin ignore servo, friction and mass errors but fail at one 40 ms step of latency (reach 99→29%, pick 91→41%); randomisation fixes reaching almost for free but costs picking 14 points; an interference sweep over the printed solids caught an elbow range the twin allowed but the parts could not reach. Simulated only, not yet built.

54 tests

What it found

An open design for a home-assistant robot built from one cheap servo (Feetech STS3215, 12 V) and PLA: two 7-DOF arms with parallel grippers, a pan/tilt head, a 0.5 m belt lift and a three-omni-wheel base, 22 actuators for $627–948 in parts. One parameter file generates the printable parts (CadQuery) and the MuJoCo twin, whose inertias come from the printed geometry and whose servo model reproduces the datasheet torque–speed line. Version 2 gears the elbow 2:1 (from 120% to 69% of its continuous rating with 200 g at full reach) and replaces a pivoting jaw with rack-and-pinion parallel jaws (cube slip in a scripted pick from 34 mm to 0). An interference sweep over the exact printed solids found that v1’s elbow could not reach the range its twin allowed, because the simulator ignores contacts between linked bodies. Policies (PPO, 3 seeds) trained on the exact twin ignore servo, friction, mass and object errors but fail with one 40 ms step of action latency (reaching 99%→29%, picking 91%→41%); domain randomisation fixes reaching almost for free, but for picking it costs 14 points on the nominal twin and about 6× the samples. A whole-body mobile policy trained on a planar base twin reaches 95% under combined perturbations on a roller-wheel twin, without tipping. A rendered head camera with an ArUco fiducial locates the cube to 3.5 mm including head-servo backlash, but with the cube position taken from rendered images in the loop the arm hides the cube and pick success falls to 32–50%. Simulation only: nothing has been printed or built, and the servo parameters beyond the datasheet are priors from the 7.4 V servo.

Paper, code and results

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Produced with AI assistance (Claude). Results are from the code in this repository and are simulated or stylised unless the abstract says otherwise; nothing here implies affiliation with or endorsement by any lab, researcher or company cited. MIT licensed.