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Digital twins & sim-to-real

Does a physics digital twin beat black-box models on a real two-tank rig? 0.53 V test RMSE with 8 parameters vs 0.66 V for the best black box

research/free-tanktwin

Does a physics digital twin beat black-box models on a real two-tank rig? An 8-parameter overflow twin gets 0.53 V test RMSE against 0.66 V for the best black box (9-parameter ARX); quadratic NARX models diverge in free run. One rig, one split, no confidence interval.

5 tests

What it found

Fits a two-tank Torricelli twin, with and without an overflow path, to the real Cascaded Tanks benchmark measurements (Schoukens et al. 2016) and scores free-run simulation on the held-out experiment against linear ARX and quadratic NARX models. The 8-parameter overflow twin reaches 0.53 V test RMSE (0.51 V with the sensor’s 10 V saturation applied); the best black box, a 9-parameter linear ARX, gets 0.66 V, tied with the twin without overflow, so the gain comes from the overflow term. Quadratic NARX models are worse and the 3/3 and 4/4 fits diverge in free run (7.4 and 42 V) after a one-step fit. One rig, one split, no confidence interval; the spill gain sits near its fit bound; no published number is reproduced. Data are measured; no input is invented.

A figure from its own output

Figure produced by research/free-tanktwin: traces
free-tanktwin/experiments/traces.png, written by the project's own experiment code.

Paper, code and results

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Produced with AI assistance (Claude). Results are from the code in this repository and are simulated or stylised unless the abstract says otherwise; nothing here implies affiliation with or endorsement by any lab, researcher or company cited. MIT licensed.